Top Magnesium Die Casting Companies in the World

Today, magnesium die casting firms play a major or key role in manufacturing; the firms manufacture light and strong as well as affordable components which are utilized for various applications in the aerospace, automotive, electronics as well and medical sectors. Magnesium is the lightest structural metal and is a strong material with the best strength-weight combinations, combined with high dimensional accuracy and high characteristics of heat removal, needed for advanced performance components. Since industries have an increasing market requirement for fuel-efficient components with miniature designs as well as sustainable manufacturing practices, it pushes them to look for specialised companies that offer precision magnesium die-casting components at production levels.

Magnesium die casting process continues to evolve through the stages from prototype to full mass manufacturing runs. Other than magnesium die casting competence, these premier global companies also boast zinc die casting and aluminium casting, and CNC machining and finishing services. Staying ahead in operation, these magnesium die casting suppliers perform operations in so traditional but modern style by utilising high-pressure die casting machines with a contemporary system of real-time quality checks and work on powerful simulation programs for precise and repeatable production of the parts.

This article reviews the leading China-based magnesium die casting companies as well as other principal manufacturers in the United States and Canada, and Europe. Sincere Tech, GC Precision Mould, and CNM Tech make up a Chinese industry trio that embodies international standards on product costs and reliability, and manufacturing flexibility. Dynacast and Bühler Group, and Meridian Lightweight Technologies have all been able to come up with innovations at a global level through research and development of their technology in collaboration with automated casting line development.

The carefully chosen business is the leading source for finding all trusted magnesium die casting organisations and their technology leaders working globally in the die casting market.

What is Magnesium Die Casting?

The magnesium die casting is called the process of precision manufacturing, where molten magnesium is injected at high pressure within a steel mould or die to make very complicated and lightweight metal parts. Magnesium is a highly machinable, lightweight, strong metal that is widely used in all of those applications, so this technique is widely used in all of those industries. Magnesium is the lightest structural metal and hence contributes to the important weight saving without compromising durability and performance. This casting process will produce fine details, smooth surface finish and high tolerance parts for high volume. In addition, it allows several components to be fashioned into one element, thus lowering the demand for assembly or welding. In addition, magnesium die casting is a greener manufacturing process as it is an energy-efficient, recyclable process. Yet, magnesium die casting has always, and will continue to play, a vital role in everything that comprises modern product design and engineering, as new tooling and material technology are always being developed.

Sincere Tech

Year of Establishment: 2005
No. of Employees: 100–500
Business Type: Plastic injection mould manufacturing, magnesium die casting, CNC machining, and assembly

Website and Contact:

Website: plasticmold.net
Email: info@plasticmold.net
Phone: +86 135 30801277
Address: Building 1, No. 30 Huan Zhen Rd, Shang Dong village, Qi Shi Town, Dongguan City, Guangdong, China, 523000

Company Profile

As a leading manufacturer in China’s die and plastic injection moulding industry, Sincere Tech is based in Dongguan City, Guangdong Province. The company originated in 2005 and has developed into one of the reliable magnesium die casting manufacturers with a committed labour force of 100–500 labourers. Sincere Tech is an expert in plastic injection moulds, magnesium and zinc die casting parts, CNC machining and complete product assembly. As a producer of state-of-the-art equipment and advanced production capabilities, Sincere Tech supplies global clients in automotive, electronics, Medicare and consumer goods. They have an experienced engineering team that makes sure the part designs are optimised, tooling is efficient, and mass production is high quality. Sincere Tech maintains a commitment to precision, customer satisfaction, as well as the production of cost-effective, affordable pricing with innovative manufacturing processes and provides value-driven solutions to customers all over the world.

Their Quality Commitments

Being a sincere tech are very dedicated to producing high-quality premium products up to or above international standards. Throughout the manufacturing cycle, we (including raw material inspection and final product delivery) implement a rigorous quality control process. Dimensional accuracy is assured using CMMS and 3d scanners, as the company is certified ISO9001. Continuous training of quality assurance personnel in concert with strict process documentation and traceability guarantees that every product delivered meets customer specifications. Defect prevention is also created in Sincere Tech through simulation-based mould design and real-time production monitoring. They boast a lifelong zero-defect goal and proactive customer service, making them a go-to name among magnesium die casting companies.

Why Choose DyCast Specialities Corporation?

• More than 20 years of experience in die casting on magnesium and zinc components.
• This product is produced with an ISO certified quality management system to ensure consistent product performance.
• In the United States, with supply lines tailored to North American clients.
• Software which provides support for design optimisation and tooling efficiency without the help of strong engineering.
• Furniture end-to-end manufacturing solutions, we also provide in-house CNC machining and finishing services.
• Environmentally responsible operations and sustainable material usage.
• Entity also has proven experience serving aerospace, automotive, electronics and industrial equipment.
• Technical consultation is handled by a dedicated customer service team that communicates promptly.
• The ability to produce flexible, low-volume prototyping and high-volume orders.
• They are the partners I want to work with for the long term because they are open, transparent, and innovative in what they offer.

GC Precision Mould

Year of Establishment: 1999
No. of Employees: 100–200+
Business Type: Die casting (magnesium, zinc, aluminium), CNC machining, and plastic moulding

Website and Contact:

Website: aludiecasting.com
Email: info@aludiecasting.com
Phone: +86 131 4886 5556
Address: No. 30 Huan Zhen Rd, Qi Shi Town, Dongguan City, Guangdong, China, 523516

Company Profile

GC Precision Mould Co., Ltd was established in 1999, located at Dongguan city of Guangdong province in China and is now a prominent manufacturer of die casting. The company specialises in aluminium, zinc, magnesium die casting and also deals in plastic injection moulding, CNC machining and surface finishing. A hydraulic press that utilises digital technology allows it to rapidly adjust its functions and create designs involving threaded cavities. GC Precision Mould has over two decades in the industry, and serves clients from the automotive, electronics, aerospace and consumer goods sectors. With high-pressure die-casting machines ranging from 120 to 1650 tons being used at the state-of-the-art facilities, the company can produce complex and high-precision components. The commitment of GC Precision Mould to quality, innovation and customer satisfaction has ensured the company is a trusted partner to clients looking for dependable and efficient die casting solutions.

Their Quality Commitments 

As for the products provided by GC Precision Mould, they are fully committed to providing the highest quality. The company is certified ISO 9001 and is working towards its quality management systems. For the dimensional accuracy and integrity, GC Precision Mould applies Coordinate Measuring Machine (CMM), X-ray detector and spectrometer. At the company, quality control processes are important in every step of the production, from raw material selection to the final product inspection. Through controlled quality checks and sustained improvement projects, GC Precision Mould ensures its products exceed customers’ expectations and stand true to the reputation of the leading magnesium die casting manufacturer.

Why Choose GC Precision Mould?

• Considerable experience in die casting and precision machining for more than 20 years.
• Comprehensive Services: Dies, mold masters are capable of making aluminum, zinc or magnesium die casting, CNC machining, plastic injection molding.
• Have high-pressure die casting equipment of up to 1650 tons.
• ISO 9001 certified with highly advanced inspection tools such as CMMS and X-ray detectors.
• Global Reach: Serves clients across North America, Europe, and Asia.
• Provides customer-centred solutions to meet client-specific needs.
• It is Innovation Driven: it continuously invests in technological and process innovations.
• Reliable Partner: Known for timely delivery and consistent product quality.
• It is also provided for versatile applications in the automotive, electronics and aerospace industries.
• Sustainable Practices: Committed to environmentally friendly manufacturing processes.

CNM Tech

Year of Establishment: 20+ years
No. of Employees: 100–400
Business Type: Die casting, CNC machining, component assembly.

Website and Contact:

Website: diecastingschina.com
Email: info@diecastingschina.com
Phone: +86 130 4589 8002
Address: Rm 101, No.40, Donghu road, Jinglian, Qiaotou town, Dongguan city, Guangdong Province, China. 523520

Company Profile

CNM Tech Co., Ltd., set up over 20 years ago, is a top die casting manufacturer of Dongguan City, Guangdong Province, China. CNM Tech specialises in aluminium, magnesium, and zinc die casting, and is skilled in full services of CNC machining, plastic injectionmouldingg and different surface treatments. The organisation has a wide variety of industries served, including automotive, electronics, aerospace, and medical devices. As a company with an innovation and quality orientation, CNM Tech casts complex and high-precision components using the latest high-pressure die casting machines and precision equipment. Substantial effort has been focused on their integrated approach of providing excellent Castelo mould design and alignment technology in conjunction with their high-volume assembly of equipment for end users around the world.

Their Quality Commitments

At CNM Tech, we are committed to delivering just products with the highest quality standards. By the stringent quality management systems, the company is ISO 9001 certified. To maintain the exact specifications, CNM Tech is using inspection equipment with advanced dimensional accuracy, such as Coordinate Measuring Machines (CMMS), X-ray detectors and spectrometers. At every stage of production, their quality control processes include the selection of raw material and final product inspection. CNM Tech rigorously maintains its quality checks and focuses on continuous improvement to keep every product ahead of customer expectations, establishing it as one of the premier magnesium die castings manufacturers on the market.

Why Choose CNM Tech?

• Extended time deal in die casting and precision machining.
• Provides aluminium, zinc, and magnesium die casting as well as plastic injection moulding and CNC machining.
• Has high-pressure die-casting machines and precision inspection equipment.
• Our Quality Assurance is ISO 9001 certified, and we use advanced inspection tools such as CMMSS and X-ray detectors.
• Global Reach: Serves clients across North America, Europe, and Asia.
• It adopts a customer-centric approach that offers a tailored solution to the client’s needs.
• It is twelfth-generation innovation-driven: It continuously invests in technology and the process.
• Reliable Partner: Known for timely delivery and consistent product quality.
• Various Applications: It applies to motor automobiles, electronics and aviation industries.
• Sustainable Practices: Committed to environmentally friendly manufacturing processes.

DyCast Specialities Corporation

Year of Establishment: 1983
No. of Employees: 100–300
Business Type: Custom magnesium and zinc die casting, machining, and finishing services.

Website and Contact:

Website: dycastspec.com
Email: dycasts@pec.com
Phone: +1 320-239-4799
Address: 29468 MN-28, Starbuck, MN 56381, United States

Company Profile

DyCast Specialities Corporation is a highly respected magnesium and aluminium die caster founded in 1983, which is located in Starbuck, Minnesota, USA. DyCast has over 40 years’ experience in the die casting industry and is a leading supplier of precision die cast components, providing our customers with a product applicable for the medical, electronics, aerospace, defence and industrial markets, amongst others. We are a company that makes use of state-of-the-art high-pressure die casting machines with CNC machining capabilities to produce high-precision parts with short to medium production runs. They offer services from prototyping, tooling, die casting, finishing, assembly and just-in-time delivery. One thing DyCast is known for is its personalised customer service, starting at the concept phase and through production. They often work with their team of experts to help clients minimise cost, achieve better adjustment of their design for manufacturability, and attain superior performance. As a manufacturer, DyCast continually strives to provide quality products with competitive prices and meet customer delivery requirements to be one of the top magnesium die casting companies in North America.

Their Quality Commitments

Upon receipt of a new complaint, DyCast Specialities Corporation responds quickly by turning to its ISO 9001 certified quality management system, which is their background in process control. Every component is fabricated from quality material, in provided lot numbers and cared for throughout its life using a rigorous quality assurance program, which includes measurement grinding (SPC), dimensional verification and material certification, before being delivered to satisfy the most stringent engineering specifications. Advanced inspection equipment such as Coordinate Measuring Machines (CMMS), digital X-ray & spectrometers ensures that the final DyCast product is to the highest level of accuracy & product integrity. They embed quality in every stage of the product — from sourcing of raw materials, to laying the final product, even down to inspecting the end product — and strive for continuous improvement as well as customer feedback and defect prevention. It is thus due to this devotion that DyCast is recognised as one of the most reputable magnesium die casting manufacturers and suppliers in the U.S.

Why Choose DyCast Specialities Corporation?

• Experienced: Over 40 years in magnesium and aluminium die casting since 1983.
• Certified Quality: ISO 9001 certification with stringent quality control systems.
• It specialises in magnesium, aluminium, and zinc die casting parts with diverse capabilities.
• All In House Services: Tooling to fitting and fitting to assembly.
• Medium to high-pressure die casting capability with the latest high-pressure die casting / CNC machines.
• Flexible Production: Ideal for short to medium production volumes.
• Designed for a Customer Centric Approach with Assist To Design and Engineering Support to enhance part functionality.
• Industry Diversity: Serves electronics, medical, aerospace, industrial, and military sectors.
• On-Time Delivery: Strong logistics and JIT delivery capabilities.
• U.S. Based Manufacturing: Offers a more convenient option for North American clients looking for a magnesium die casting industry supplier.

Dynacast

Year of Establishment: 1936
No. of Employees: 2,500+
Business Type: A global precision aluminium, zinc and magnesium die casting manufacturer able to provide full service.

Website and Contact:

Website: dynacast.com
Email: info@dynacast.com
Phone: 65 6268 7644
Global Locations: 6 Second Chin Bee Road, Jurong, 618773, Singapore

Company Profile

Dynacast International was founded in 1936 and is headquartered in Elgin, Illinois. Dynacast International is a global leader in precision die casting, and its metals of focus are zinc, aluminium and magnesium alloys. Dynacast has 20 years’ worth of manufacturing facilities in North America, Europe, and Asia, producing over 5 billion components every year. Working across several industries, automotive, consumer electronics, healthcare and telecommunications, among others, the company caters for a vast base of customers. Dynacast are a subsidiary of Form Technologies and uses advanced proprietary technologies and a worldwide network to provide high-quality, custom-engineered metal components. They provide design service, prototype, tool making, die casting, machining and finishing jobs, which make available a full line of materials solutions to the customers across the world.

Their Quality Commitments

In keeping with the highest standards of quality and compliance, Dynacast International is actively committed. The company is IATF 16949, ISO 9001, ISO 14001, and ITAR certified in the area of defence-related manufacturing. The obtained certifications mirror our commitment to the ongoing improvement, environmental responsibility and conformity with the rigid requirements of the industry. Dynacast realises every component by utilizing advanced quality control processes and state-of-the-art inspection equipment, ensuring that every component meets exact specifications and customer expectations. Throughout their history, their continuous concern for quality has made them a reliable partner to the clients who need reliable die casting systems.

Why Choose Dynacast International?

• It is equipped with at least 1 standard zinc die casting machine of 125 tons or less load capacity.
• 4 aluminium die casting machines from 110 to 135 tons.
• For Machines as large as 20 tons and 1 multi-slide magnesium die casting machine
• Precision tool building with in-house capabilities
• A wide range of secondary operations can be provided in-house and through certified partners, enabling tapping, reaming, drilling and CNC machining.
• Design, prototyping, and modelling services
• Available wide range of finishing surface tumbling, polishing, shot blasting, thermal deburring, etc.
• They are Quality Certified: They hold ISO 9001, ISO 14001, IATF 16949, and ITAR certifications; thus, working under all major quality certifications of the global level.
• Elimination of as much material as possible before entering the process: The elimination of white metal as much as possible before entering the process in both the furnace and method of melting, and senseless material savings.
• Industry Versatility: Serves automotive, electronics, healthcare, and telecommunications sectors.

Ibex Engineering

Year of establishment: 1998
Number of employees: 3000+
Business Type: Magnesium die casting, CNC machining, and sustainable engineering solution provider.

Website and Contact: 

Website: ibexengineering.com
Email: contact@ibexengineering.com
Contact: +44 1384 422 643
Address: Pedmore Road, Stourbridge, West Midlands, United Kingdom – DY97DZ.

Company Profile  

It was also founded in 1998, Bangalore based Ibex Engineering is now a leading provider of precision manufacturing. The company has continued to adapt to the changing demand for quality engineering solutions for global markets in a steady way and with the help of qualified manpower and the improvement process. Ibex is unique in its multi-disciplinary approach to using aluminum, zinc and die casting of magnesium in manufacturing. We at Ibex provide complex, high-performance components across industries like automotive, aerospace, electronics and industrial machinery, with a robust infrastructure and global quality certification, thus taking care of the quality as well as convenience. Ibex Engineering has aggregated a future ready platform which has the values of efficiency, sustainability and innovation in order to scale up responsibly and assimilate the next-gen technologies.

Their Quality Commitments

Quality is at the core of everything at Ibex Engineering. A certified company by IATF 16949, ISO 45001 and ISO 14001 standards, the company operates as per the company’s rigid standards to assure that every product, from a simple mould to a complex die-cast component, meets the most rigorous global expectations.

Ibex’s way of doing business is sustainable. As for its part, Ibex Solar has enabled the company to become 40 percent clean energy powered and is working towards being a fully green energy powered manufacturer by 2025.

Among all initiatives, Ibex’s insourcing of magnesium scrap recycling is the most carbon saving for magnesium sourcing. This closed loop approach provides an additional ecological and economic value, especially to clients that want to buy low carbon and responsibly produced magnesium components.

Why Choose Ibex Engineering?

• Ibex is an expert in the manufacture of lightweight, high strength magnesium parts for the most demanding applications, and Ibex has the know how to cast complex parts in the advanced magnesium alloys. 
• In the automotive, aerospace, and the consumer electronics industry, they offer solutions of precision die casting that re right for reducing a component’s weight without compromising on performance.
• Under one roof Ibex provides a whole range of services starting from die and casting till CNC machining, surface finishing and assembly, everything.
• All Latest Facilities: Having high pressure die casting machine and precision tools to deal with difficult technical problems in a precise manner.
• In terms of sustainable offer to its clients especially, the key points of Ibex’ eco responsible manufacturing are solar energy and magnesium recycling, which reduce pollution to a great extent.
• Industry Track Record of Trust: There is a long-term partner of OEMS and Tier-1 suppliers around the world, accumulating over twenty years of successful industry history along the way.
• Ensures its Strongs CSR Commitment through donation to the field of Forest and Wildlife Conservation through the Ibex Foundation – In Equity of Industrial Progress and Social Responsibility.

Sandhar Technologies Limited

Year of establishment: 1987
Number of employees: 8000+
Business Type:  An automotive components manufacturer, die casting, locking systems, vision systems, and innovative mobility solutions globally.

Website and Contact: 

Website: sandhargroup.com
Email: enquiries@sandhar.in
Contact: +91-124-4518900/901
Address: Plot no. 13, Sector-44, Gurugram-122002, Haryana, India

Company Profile

Founded in 1987, Sandhar Technologies Limited has become one of the leading manufacturers of automotive components across all vehicles in the sectors for Original Equipment Manufacturers (OEMS) globally. The idea of following its motto, ‘Growth is indispensable to the company’s existence. Motivation. “Sandhar aims to increase the employees’ influence, better efficiency, and is bringing out superior innovative products and solutions,” commented.

The company has more than 40 manufacturing units in India and places such as Spain, Mexico and Poland and has its headquarters in Gurugram near New Delhi in the northern state of Haryana, India. This extensive presence of the company also demonstrates the company’s commitment to answering global automotive needs with the most acceptable means of precision and excellence.

Their Quality Commitments

Sandhar’s wide range of product lines, i.e. automotive locking and security systems, vision systems, stampings, operator cabins, zinc, aluminium and magnesium die casting components, indicates its spadework for quality. Besides being focused on innovation, the company has also set up Sandhar Centre for Innovation & Development (SCID), a centre for research and development in 2012, which is approved by the Department of Scientific and Industrial Research (DSIR).

A step further in its focus towards innovative technology, Sandhar has recently acquired the aluminium die-casting high-pressure and low-pressure aluminium die-casting business from the Hosur plant of Sundaram-Clayton Limited (SCL).

Why Choose Sandhar Technologies Limited?

• Sandhar provides different Products to Offer as they have learned with advanced die casting components that are used for different applications of the automotive.
• More than 40 manufacturing facilities are spread across countries across Sandhar.
• The company focuses on Innovation: The company has a dedicated research and development centre that develops the product by use of technology.
• As for quality, Sandhar is committed to the same as the stringent quality control measures are in practice and all the products meet international standards.
• Under Strategic Growth Initiatives, Sandhar followed a proactive direction of expanding both capabilities and market reach of recent acquisitions and joint ventures.

Conclusion

Magnesium die casting has now taken its rightful place as a core modern manufacturing process because of its unique advantages that permit the manufacture of lightweight yet strong and complex components of exceptional precision. The market potential for magnesium die casting in terms of cost and sustainability makes it an attractive solution when more efficiency and performance are demanded by the industry, e. g. automotive, aerospace and consumer electronics. In this article, we talked about the companies that are considered to be in the forefront of innovation and quality in the die casting industry, these companies are spanning from globally renowned, trusted Chinese manufacturers such as Sincere Tech, GC Precision Mould, CNM Tech, to the world known figure such as the DyCast Specialties Corporation, and Dynacast International. Being experts in their field, these magnesium die casting companies are also dedicated to the levels of quality in manufacturing, environmental responsibility and customer satisfaction. Searching for magnesium die casting manufacturers or magnesium die casting suppliers that deliver top-grade magnesium die casting parts, recharge your business with zinc die casting parts by partnering with any top zinc die casting suppliers promise reliability and efficiency in your production needs.

Frequently Asked Questions (FAQS)

1. What are the benefits of using magnesium in die casting?

Magnesium has excellent strength to weight ratio thus is a good material for lightweight application. In addition, it is highly machinable, provides excellent EMI shielding, and superior dimensional stability. Such properties make it an excellent selection in automotive, aerospace and electronics industries.

2. Is magnesium die casting environmentally friendly?

Yes, magnesium die casting is an environmentally friendly material to use. The die casting process is waste generating; however, the product of the die casting process is a recyclable metal, magnesium. Also, these companies make use of energy efficient equipment and practices which can help to reduce the environmental impact facing the company very easily.

3. How does magnesium compare to aluminium in die casting?

Magnesium is approximately 33 percent lighter than aluminum, which is good to reduce the overall weight of product. Aluminum provides better corrosion resistance, magnesium offers faster cycle times and excellent casting fluidity and that is why it is used for thin wall or intricate part.

4. What industries use magnesium die casting the most?

Magnesium die casting has been adopted in the automotive (e.g. transmission cases, steering wheels), electronics (e.g. mobile phone and laptop frames), aerospace (e.g. structural lightweight parts) and medical devices (e.g. housings and precision components) industries, where its usage is ubiquitous. It is a versatile material suitable for use in many industry sectors.